The first stage of this mechanical design and prototype production project was to understand the clients requirements and specifications for the product. From here our design team could get started on developing several concepts that would meet these. A final concept was then established from merging the best parts from each initial concept. This was then converted into a 3D model using our Solid Works programme using 3D CAD software.
Having a visual representation allowed the client to visually see their design before it was created, which gave them the chance to modify any areas of the design they were not happy with. Right throughout the process they were able to work alongside our design engineers to make sure their visual and functional needs for the product were completely met.
Prototype Created using SLA Rapid Prototyping
Once the final concept was decided with the client, a prototype was made. This was done using SLA Rapid Prototyping for some of the more complex parts, giving a fast and effective way to produce them. CNC Machining was used to produce the main internal mechanism from solid aluminium and custom springs were manufactured to our designs. The parts were then assembled and extensively tested to ensure the prototype meets the client’s specification. Once the client was happy with the prototype the next stage of the project was to start to modify the design for production. With most of the parts being injection moulded, our design engineers altered the CAD data by adding draft angles on the required areas.
Armed with 3D CAD , drawings, a working prototype and a detailed Bill of Materials the client could then consult confidently with potential offshore manufacturers.
If you have a mechanical design and prototype project that you wish to discuss then please do contact us today.
